PCS Example #2

Basic PCS Plane - Line - Point

Introduction

In this exercise, we will create a basic part coordinate system utilizing a plane, line and point for establishing the axes and origins. The following example assumes the part is placed on your CMM where the cylinder of the GeoWidget is pointing in the -X direction.

Exercise2a.jpg (11661 bytes) Exercise1b.jpg (9419 bytes)
figure 1 - Datum target layout figure 2 - Completed PCS

Practice Steps

Step 1

Request a -Z plane <b>, if auto-direction is not activated, you will be prompted for the probing direction which you should select as -Z. You will then be prompted to "Measure -Z Plane", (if auto-direction is active "Measure Auto-Dir Plane"). Capture points A-1, A-2, A-3 and A-4 as shown in figure 1.

Step 2

Select Orient <j>. The orient command will create the primary datum on the axis that is most normal to the machine coordinate system. For example, if the plane used by orient was determined to be a XY plane then the normal will most closely align with the Z axis. In your PCS Setup Guide, the Z Axis will be signed off.

Step 3

Select Origin <l>. This will establish the Z origin which is determined by the normal direction of the -Z plane.

Step 4

Request a Line feature <m>, You will then be prompted to select the probing direction, enter -X (if auto-direction is not active). The prompt will update to display "Measure -X Line" (or "Measure Auto-Dir Line"). Capture points B-1 and B-2. When the points have been captured, you will be asked which projection plane to use, select XY. A secondary request may be made to determine the pierce axis, select X, see Measured Features - Line for explanations.

Step 5

Select Align <k>. Your ICS will update to include the secondary datum which is derived from the XY line feature.

Step 6

Select Origin <l>. This will establish the X origin which is determined by the reported direction of the XY Line.

Step 7

Request a +Y Point feature <9>, You will then be prompted to "Measure +Y Point". Capture point C-1.

Step 8

Select Origin <l>. This will establish the Y origin and complete the ICS to a full part coordinate system. The PCS Setup Guide will disappear and you are now ready to take feature measurements.

Final Inspection Report

The Plane-Line-Point combination of features are commonly used for most machined parts to set the part coordinate system, see figure 2.

Exercise2c.jpg (57531 bytes)

figure 3, Final Inspection Report

It is important to remember that the features in these exercises are utilizing minimum data points to achieve a complete PCS. There are several factors that can negatively effect the quality of your data points. These include probing speed and distance between data points just to name two.

In the case of the alignment, we used two points to calculate the line. The repeatability of the electronic trigger probe can be as much as .00014" with a standard 20 mm extension. If the two points for the line were taken 0.500" apart, the possibility exists of .00028" error per inch, when applied to the PCS effects all features being measured. It is therefore important that you select the most stable features to establish your PCS and balance the number of data points to help reduce inherent CMM and operator errors.