Stylus Calibration with Ring Gage

 
       
7.01.149 Geomet 101+, 301, 501 
      pre-version 7.01
  Definition
  This Stylus Size Update math function inside the Feature Selection Tool, is designed to update the size of the current qualified stylus based on previously measure Ring Gages.

Under normal operations, the ball stylus is qualified against a known reference sphere. During this qualification process the stylus size and location is calculated. Under most conditions, the reference sphere qualification process is sufficient for all general inspection requirements.

However, measure a known ring gage and the measured diameter normally will be different than the stated ring gage size. This happens due to variations in probe design and usage. When qualifying against a reference sphere, the bottom of the probe will trigger at a different pre-travel distance than a point taken at its equator.

The Ring Gage Re-Qualification tool uses only readings around the equator to calculate a high accuracy diameter of the stylus. The result will only update the size of the stylus, not the 3D location. It is recommended that the Ring Gage be measured several times as separate records. The math tool will then average all selected Ring Gage features for a more accurate solution.
   
  Setting up the ring gage
 
For greatest accuracy, set the ring gage directly on the CMM surface plate or elevated using parallels. Set a Part Coordinate System directly on the Ring Gage with the origin in the center.

Measure the Ring Gage multiple times. The average of all inspection results will be used when determining the stylus tip diameter.
 
  Calculating the Stylus Diameter
 
Select the measured results of the Ring Gage in the inspection report. Activate the Feature Selection tool to access the math functions.

Select the measured results of the Ring Gage in the inspection report.
Feature Selection Tool
 
Activate the Feature Selection tool to access the math functions.

Press the 'fx' button to access Math Functions. Select "Stylus Size Update" and press the Ok
button.


Feature Selection Math Functions
 
In the Stylus Update Tool, select the Ring Gage nominal of Radius or Diameter using the button selectors.

Enter the Rang Gage nominal and press the Ok button.


Ring Gage Setup
 
A message will be displayed showing the original stylus diameter and the new calculated size. Press Ok button to complete the process. New Stylus Size Message
  Precautions
  Care should be taken to understand that updating the stylus size using the Ring Gage method does not correct for XYZ offset between the reference stylus, normally number 1 and the current stylus.

Using the Rang Gage method is best suited when measuring features that require high accuracy and generally working in the same plane as the orientation of the Ring Gage.

The use of the Ring Gage calibration method is not recommended for use on manual CMMs. Touch Probes and CMM hysteresis greatly affects the repeatability. If the operator has a consistent, even movement in capturing data points, then these errors are reduced. To better understand CMM system limitations, please review Tech Note 2, Multi-Point Feature and CMM Inherent Errors.
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